MAFLO turns every coil, carton or batch into a barcoded unit. Job cards live on handhelds; production figures update the dashboard in real time. The 6 pm report is the truth — not what someone WhatsApped you.
Each job card is owner-stamped: planned qty, machine, line, operator, status. State machine validates every transition — Created → In Progress → QC Pass → Closed.
Every output unit gets a unique barcode. Scan at production, QC, FG put-away, dispatch and dealer receipt. The barcode is the trace — RM lot in, FG batch out.
Production output by date, shift, machine and line. The same scan ledger that records each unit aggregates upward — Units / Scans / Total Length / Stages.
The full production view: open job cards, RM issued, machine assignment, QC pending, dispatch ready. One screen, all states.
Share a sample BOM and 50 SKUs. We'll show you the dashboard catching ghost production on your own data — in 30 minutes.
The handheld view is one screen. Pick a Param Type, scan the barcode, enter the reading. We've trained operators with 8th-standard education in two sessions. The supervisors don't adopt the scanner because we asked nicely — they adopt it because the dashboard's asking for numbers and they have nowhere else to get them.
No. We onboard the last 3–6 months of production records during implementation so the dashboard isn't empty on day one. Historical data feeds into the trend charts and customer-wise / item-wise reports from go-live.
Rework is a branching state in the job-card FSM (e.g. QC Fail → Rework → Re-QC). Each loop carries its own barcode trail. The audit report shows total reworks, by reason and by machine — exactly what your TS 16949 / IATF auditor wants.
